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IT-OT Integration

Bridging the Gap Between Shop Floor and Top Floor

IT-OT Integration for Intelligent Manufacturing

Unlock the Full Potential of Your Factory Data with Smart IT-OT Convergence


At Visiontech Automation, we specialize in IT-OT integration that connects your factory floor operations with enterprise-level IT systems—enabling real-time visibility, control, and decision making.  We connect machines, sensors, and systems with your existing MES (Manufacturing Execution Systems) and MIS (Management Information Systems). From clean room environments to HVAC systems, production lines, and energy assets, our solutions create a unified, intelligent ecosystem across all factory processes.

it ot integration convergence

IIoT-Enabled Data Connectivity

motion-sensor

Connected Devices & Sensors

  1. HVAC temperature & humidity sensors

  2. Cleanroom pressure and particle monitoring devices

  3. Energy meters, flow meters, and utility instruments

  4. PLCs and machine controllers across production lines

Result: A unified view of machine performance, production rates, quality metrics, and environmental parameters—accessible instantly.

Edge & Cloud Computing for Real-Time Insights

Our solutions combine the speed of edge processing with the scalability of cloud platforms to unlock smart factory intelligence:

factory automation
edge-computing

Edge Computing

Local data processing at device level. Immediate control for latency sensitive systems. Data filtering and anomaly detection.

cloud-computing

Cloud Connectivity

Long-term data storage, analytics, visualization. Access from anywhere via web or mobile. AI/ML for predictive maintenance.

Compatible with platforms like: Microsoft Azure IoT, AWS IoT, Phoenix Contact Proficloud, or custom private cloud setups.

connection

Interfacing with
MES & MIS

  1. Real-time cleanroom, utility, production data sync.

  2. Integration with ERP, MES, and MIS platforms

  3. Seamless connection with SAP, Oracle, and others.

  4. Via middleware and custom connectors

protocol

Data Acquisition & Protocol Integration

  1. Integration via Modbus, OPC UA, Profinet.

  2. MQTT, and REST APIs

  3. Data collected in real-time from various field devices, compressed, and formatted for IT systems

Unified Monitoring Across Your Operations
With our IT-OT integration and IIoT frameworks, you gain centralized monitoring and analytics for:

✅  Factory Production Data – line speed, downtime, reject counts, throughput
✅  HVAC Control & Monitoring – temperature, humidity, CO₂, pressure
✅  Cleanroom Conditions – real-time compliance tracking with alarms
✅  Machine Efficiency Metrics – OEE, cycle times, maintenance triggers
✅  Energy Monitoring – power usage, demand peaks, consumption trends
✅  Utility Tracking – Air, water, gas usage across all departments.

it ot integration dashboard

Smart Insights, Smarter Decisions

Advanced KPIs and
Dashboards

Visualize key performance indicators for actionable insights.

Automated Workflows and Alerts
Streamline processes and receive
immediate notifications.
Traceability and Compliance Reporting
Ensure regulatory adherence with robust reporting tools.
Faster Root Cause Analysis
Quickly identify issues and reduce operational downtime.

For a LIVE DEMO or SITE CONSULTATION

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