
Efficient & Innovative
1
Textile Roll Sorting System
We designed and deployed a smart sorting mechanism to automatically identify and place textile
rolls in their designated racks, based on:
- 
Size
 - 
Color
 - 
Material type
 
Utilizes barcode/RFID scanning and servo-based positioning.
2
Repellent Coil Line Optimization
To improve stamping cycle time and reduce energy consumption, we replaced pneumatic
actuators with electric actuators in a repellent coil manufacturing line.
Key Benefits:
- 
Increased cycle speed
 - 
Eliminated compressor usage
 - 
Reduced maintenance and energy cost
 
3
Fire Safety Automation (Jockey & Fire Engine Pump Control)
We implemented smart control systems for jockey pumps and fire engine pumps with:
- 
Auto/manual modes
 - 
Remote monitoring & alerts
 - 
Pressure-based control logic
 
Helps ensure reliable fire safety across industrial sites.
4
Organic Decomposition Machine Automation
We automated a large-scale organic waste decomposer, managing:
• Temperature
• Moisture
• Airflow
• Motor control
The system ensures efficient, odor-free composting and is ideal for smart waste
management in eco-parks, municipalities, and green factories.


Tailored Automation Solutions
Custom-Built Systems for Precision, Efficiency & Innovation
Smart Automation, Custom-Built for Your Evolving Needs.

At Visiontech Automation, we believe that every application is unique—and so is our approach.
Our tailored solutions are designed and engineered to meet specific industry challenges, combining advanced control systems, data acquisition, and smart automation to maximize performance and ROI.
Whether it's an HVAC test rig, leak detection, or textile roll sorting—we design it, build it, and
make it smart.

Precision-Engineered Automation, Tailored to Your Industry.

HVIR Machine for AC Units
We’ve developed a custom High Voltage Insulation Resistance (HVIR) Machine for testing both indoor and outdoor AC units. The system performs all electrical tests including:
Insulation resistance
Ground continuity
All data is captured and logged.
Integrated with OEE Dashboard:
We implemented a real-time OEE (Overall Equipment Effectiveness) system that captures test performance, downtime, and throughput on a digital dashboard. Line operators can monitor production efficiency and take action instantly to address quality or productivity issues.
Coil Burst Cycle Test Machine

Randomizes pressure values

Logs cycle counts and durations

Detects early-stage material fatigue Ideal for R&D labs and HVAC quality assurance departments.


Mass spectrometry
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Vacuum chamber or sniffer method:
All test results are recorded and integrated with your MES or QC software for traceability.

Helium Leak Test Machine
Online Bulk Density (BD) Machine

Developed for FMCG industries, our Online Bulk Density Measurement System continuously monitors BD of materials like Surf excel detergent powder.
Real-time data is sent to a central server for:
Product consistency
Quality control
Production optimization

Real-time data from every part of your plant

Closed-loop control for consistent quality

Actionable insights to optimize energy, efficiency, and safety
Optimisation Projects
Innovative Retrofitting & Efficiency Boosts

Printing & Packaging Lines

Textile Machinery

Water & Wastewater Plants

Material Handling Systems

Food & Beverage Automation

