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Efficient & Innovative

1

Textile Roll Sorting System

We designed and deployed a smart sorting mechanism to automatically identify and place textile
rolls in their designated racks, based on:

  • Size

  • Color

  • Material type

Utilizes barcode/RFID scanning and servo-based positioning.

2

Repellent Coil Line Optimization

To improve stamping cycle time and reduce energy consumption, we replaced pneumatic
actuators with electric actuators in a repellent coil manufacturing line.
Key Benefits:

  • Increased cycle speed

  • Eliminated compressor usage

  • Reduced maintenance and energy cost

3

Fire Safety Automation (Jockey & Fire Engine Pump Control)

We implemented smart control systems for jockey pumps and fire engine pumps with:

  • Auto/manual modes

  • Remote monitoring & alerts

  • Pressure-based control logic

Helps ensure reliable fire safety across industrial sites.

4

Organic Decomposition Machine Automation

We automated a large-scale organic waste decomposer, managing:
• Temperature
• Moisture
• Airflow
• Motor control
The system ensures efficient, odor-free composting and is ideal for smart waste
management in eco-parks, municipalities, and green factories.

Maintaining a Robot

Tailored Automation Solutions

Custom-Built Systems for Precision, Efficiency & Innovation

Smart Automation, Custom-Built for Your Evolving Needs.

Tailored Automation Solution

At Visiontech Automation, we believe that every application is unique—and so is our approach.
Our tailored solutions are designed and engineered to meet specific industry challenges, combining advanced control systems, data acquisition, and smart automation to maximize performance and ROI.


Whether it's an HVAC test rig, leak detection, or textile roll sorting—we design it, build it, and
make it smart.

machine automation

Precision-Engineered Automation, Tailored to Your Industry.

HVIR machines

HVIR Machine for AC Units

We’ve developed a custom High Voltage Insulation Resistance (HVIR) Machine for testing both indoor and outdoor AC units. The system performs all electrical tests including:

Insulation resistance

Ground continuity

All data is captured and logged.

Integrated with OEE Dashboard:
We implemented a real-time OEE (Overall Equipment Effectiveness) system that captures test performance, downtime, and throughput on a digital dashboard. Line operators can monitor production efficiency and take action instantly to address quality or productivity issues.

Coil Burst Cycle Test Machine

coil burst cycle machine

Randomizes pressure values

plc scada

Logs cycle counts and durations

plc

Detects early-stage material fatigue Ideal for R&D labs and HVAC quality assurance departments.

plc 3
helium leak monitoring

Mass spectrometry

vacuum chamber

Vacuum chamber or sniffer method:
All test results are recorded and integrated with your MES or QC software for traceability.

water supply instrumentation

Helium Leak Test Machine

Online Bulk Density (BD) Machine

Industrial Worker

Developed for FMCG industries, our Online Bulk Density Measurement System continuously monitors BD of materials like Surf excel detergent powder.

Real-time data is sent to a central server for:

Product consistency

Quality control

Production optimization

real-time

Real-time data from every part of your plant

high-quality

 Closed-loop control for consistent quality

project

Actionable insights to optimize energy, efficiency, and safety

Optimisation Projects

Innovative Retrofitting & Efficiency Boosts

For a LIVE DEMO or SITE CONSULTATION

Printing Machine
Printing & Packaging Lines
Textile
Textile Machinery
Water Tanks
Water & Wastewater Plants
Lumber Selection at Hardware Store
Material Handling Systems
Blonde Beers
Food & Beverage Automation
Car Frame
Automotive Assembly

 Applications Across Industries

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